Manufacturing

Manufacturing

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GKS Floor-forms are manufactured out of 14 gauge HR Sheets (2 mm THICK) with press-folded flanges and stiffeners. Gussets & angles are welded onto the corners in order to maintain squareness of the edges even after considerable usage. The overall design ensures high rigidity and strength to weight ratio.

GKS Floor-forms are manufactured to convenient standard sizes that almost always meet the requirements of the project sites.

Non-standard floor-form sizes & different HR sheet thicknesses for heavyduty & light-duty applications can be offered on request.

GKS Adjuster Floor - forms are recommended to fill up gaps in the slab centering, thus eliminating the need for timber altogether.

Standard Adjusters are made in widths of 375 mm and lengths of 1150 mm, 900 mm, 800 mm & 600 mm.

  • Ideal for slab shuttering
  • Cuts labour costs
  • Gives excellent concrete finish
  • Speeds up work
  • Light weight yet rigid & strong
  • Easy maintenance
  • Eliminates repetitive investment on plywood
Product Code Size
(mm)
Span
(mm)
Max. Slab Thickness
(mm)
FF001 1150 x 600 1150 300
FF002 1000 x 600 1000 350
FF003 900 x 600 900 400
FF004 800 x 600 800 400

products
Product Code Size
(mm)
FFA01 1150 x 375
FFA02 900 x 375
FFA03 800 x 375
FFA04 600 x 375

*Other sizes can be offered on request

product

No intermediate support required
Maximum bending moment: 1040 kg.m.
Maximum total load : 2700 kg.
Factor of safety : 2:1

GKS Telescopic spans have a unique design ensuring exceptionally high load bearing capacities despite their low weight. GKS Telescopic spans consist of an OUTER and an INNER member - Both INNER & OUTER members are manufactured in three convenient lengths. A combination of any two, will always meet the site requirment.

  • Exceptionally high load bearing capacity despite its low weight.
  • Gives maximum safety with minimum supervision.
  • Eliminates repetitive investment through cutting and wastage of timber.
  • Withstands rough site handling.
  • No intermediate vertical shoring - free access below.
  • Assured load bearing capacity.
  • Compact for storage and transport.
Outer & Inner Members Member (length & weight)
Extra Short Outer ESO 1580mm 13.00 kg
Short Outer SO 2490 mm 24.00 kg
Long Outer LO 3000 mm 28.00 kg
Extra Short Inner ESI 1730 mm 18.00 kg
Short Inner SI 2500 mm 25.00 kg
Long Inner LI 3100 mm 33.00 kg
product
product

Some typical examples of minimum and maximum spans obtainable with various combinations of member components

Product Code Item Minimum Span
(mm)
Maximum Span
(mm)
TS001 LO / LI 3200 5500
TS002 SO / LI 3200 5000
TS003 LO / SI 3050 4850
TS004 SO / SI 2550 4350
TS005 SO / ESI 2500 3600
TS006 ESO / ESI 1750 2700

Loading Table - A Ready Reckoner to determine the recommended spacing between GKS Spans based on slab thickness and span length.

Slab Thickness Total load including Slab 2400 kg/cu M+ live 250 kg/sq/M+ Shuttering 70 kg/sq/M. Permissable Clear Spans for Centre Line Spacing
100 560 8050 6550 5690 5000 4650 4010
115 596 7800 6400 5510 4750 4470 3890
125 620 7570 6200 5330 4650 4340 3760
140 656 7310 5970 5160 4500 4190 3639
150 680 7110 5790 5000 4350 4000 3560
165 716 6880 5660 4870 4250 3960 3430
180 752 6730 5490 4750 4100 3890 3350
190 776 6550 5360 4620 4050 3780 3280
200 800 6400 5230 4520 3950 3680 3200
225 860 6150 5000 4340 3800 3530 3070
250 920 5920 4830 4140 3650 3380 2840
275 980 5660 4650 4010 3500 3280 2640
300 1040 5490 4490 3730 3400 3150 2490

Check List

  • Before using old GKS spans, check all welds for soundness.
  • Make sure the locking screw is tightened properly.
  • Make sure bearer plates are resting firmly on the support.
  • Ensure that the runners supporting GKS span bearer plates are adequately strong and transfer loads to the supporting props.
For a given slab thickness, one can fix the spacing between GKS spans and determine the maximum clear span, as in example:
Slab Thickness 125 mm
Required spacing 1150 mm
Permissible Clear Span 3760 mm
Beam Bracket
Beam Bracket

GKS Heavy Duty adjustable steel props are manufactured out of Dia. 50 NB and Dia. 40 NB ERW pipes of "C" Class thickness conforming to IS: 1161 GradeYST22.

The threaded portion of GKS Beam Props is formed using a state of the art “Thread - Rolling” facility.

This unique manufacturing method ensures 100% interchangeability between the threaded pipes and the SG cast - iron nuts. Added to this, rolled threads are known to be much stronger and have better wear resistance & surface hardness ensuring a longer life-span of GKS props at projects

GKS Heavy Duty Beam Props are manufactured to convenient standard sizes that are usable for a wide range of slab heights. Non-standard sizes as well as props made out of "B" Class pipes can be offered on request.

Product Code Size Height Closed
(mm)
Height Extended
(mm)
Safe Axial Load Closed
(kg)
Safe Axial Load Extended
(kg)
Net Weight Beam Head
(kg)
BP001 X0 1050 1800 3500 3000 14.00
BP002 X1 1750 3120 3200 2300 20.00
BP003 X2 2150 3250 3100 2200 23.00
BP004 X23 2150 3750 3000 2100 24.00
BP005 X3 2350 3960 2900 2000 25.00
BP006 X4 3200 4870 2300 1150 29.00
prob
Prop
prob
Heavy Duty Prop Sleeve
prob
Heavy Duty Prop Nut
prob
Prop Hook
prob
Prop Tripod
sec6

For slab heights ranging from 5 - 6 meters, the use of conventional standard prop sizes is most often not possible.

In such cases, GKS Fixed Prop Extenders coupled with standard GKS Beam Props serve as an ideal solution to meet the additional height. In such arrangements however, provision of brazing in both directions is essential to ensure safe transfer of loads upto 2MT.

scaff

Heights : 2000, 1830, 1500 & 1000 mm.
Widths : 915, 1220, 1530 & 1830 mm.

GKS All Purpose Scaffolding Units (APS Units) consist of two verticals and one horizontal cross bar, both manufactured out of Dia. 40 NB 'B' class ERW pipes. The sockets for vertical buildup of APS Units are made out of Dia. 50 NB 'B' class ERW pipes conforming to IS 1161 GradeYST22.

The unique feature of GKS APS Units is the provision of lugs, welded at 500mm centres, which provide the necessary flexibility required to achieve any convenient height when used as access scaffolding. The Lugs also provide positive support to the horizontal cross bars.

Horizontal cross bars are designed with unique three-way coupling clamps welded at both ends to clamp the ledger pipes connecting the units.

GKS APS Units are manufactured to convenient standard sizes that are usable for a wide range of applications. Non standard sizes as well as APS Units made out of 'C' class pipes can be offered on request.

scaff
scaff
  • No loose parts.
  • Individual components making it easy for transportation and storage.
  • Handy, hence easy for erection at great heights.
  • Ideal for use as access scaffolding.
  • Ideal for slab support staging since the system allows any desired spacing of units.

GKS APS UNITS (Horizontal)
Product Code Size
(mm)
APS01 915
APS02 1220
APS03 1530
APS04 2000
GKS APS UNITS (Vertical)
Product Code Size
(mm)
APS05 2000
APS06 1830
APS07 1500
APS08 1000
scaff
H-Frame (Heavy Duty)
scaff
Cross Braces
scaff
Brace Lock Pin

GKS Heavy Duty H-frame scaffolds are made up of rigidly welded frames consisting of two verticals & two horizontals. The frames are interconnected by scissor type cross-braces, which are secured to the H-frames by specially designed pins, welded onto the frames and locked in position.

Standard GKS heavy duty H- frames are made out of Dia. 50 NB & Dia. 40 NB 'C' class OR 'B' class pipes that are suitable for a wide range of heavy duty load bearing applications.

  • Excellent rigidity due to welded construction & cross-bracings.
  • No tools required for erection.
  • Quick & easy to erect. Erection can be done even by unskilled labour.
  • Ideal for use as access scaffolding & support staging for heavy structures, high slabs, bridge girders etc.
H-frame Scaffolding (Heavy Duty)
Product Code Size
(mm)
Height Width
HFH01 2000 1000
HFH02 2000 1220
HFH03 2000 1530
HFH04 1500 1000
HFH05 1500 1220
HFH06 1500 1530
HFH07 1000 1000
HFH08 1000 1220
HFH09 1000 1530

*Other sizes can be offered on request

scaff
H-Frame (Light Duty)

GKS Light Duty H-frame scaffolds are provided with special lattices to enable safe & easy access for workers and are best suited for access scaffolding applications. The frames are interconnected by scissor type cross-braces, which are secured to the H- frames by specially designed pins, welded onto the frames and locked in position.

Standard GKS Light Duty 'H' frames are manufactured out of 32 NB 'A' Class pipes for the main frame and 20 NB 'A' Class pipes for the lattice.

H-frame Scaffolding (Light Duty)
Product Code Size
(mm)
Height Width
HFH01 2000 1000
HFH02 2000 1220

*Other sizes can be offered on request

  • Excellent rigidity due to welded construction & cross-bracings.
  • No tools required for erection.
  • Quick & easy to erect. Erection can be done even by unskilled labour.
  • Excellent for use as scaffold tower around concrete hoist.
  • Ideal for use as access scaffolding.

GKS Cuplock scaffold systems consist of vertical standards and horizontal ledgers that are interconnected by a unique nodal point clamping method. GKS Cuplock scaffolds are extremely easy to erect and are equally suitable for both access and load bearing applications.

GKS horizontal ledgers and vertical standards are made out of Dia. 40 NB 'B' class pipes. Bottom Cups are welded at 500mm centers with the first cup welded at 250 mm from the base of the pipe. Alternate specifications can be offered on request

Cuplock
Ledger Blade
Cuplock
Bottom Cup
Cuplock
Vertical Standard
Cuplock
Top Cup
Cuplock
Spigot (Connecting Pin)
Cuplock
Cuplok Scaffolding Joint


Cuplock
Horizontal Ledger
  • Easy to maintain.
  • Quick & easy to erect. Erection can be done even by unskilled labour.
  • Faster erection time than traditional scaffolds.
  • High resistance to wear & tear.
  • Suitable for straight, curved & circular configuration.
  • Excellent for use as access scaffolding & slab support staging.


Cuplock Horizontal Ledgers
Product Code Size
(mm)
Weight
(kg)
CH01 1000 3.80
CH02 1200 4.60
CH03 1500 5.50
CH04 1800 6.80
CH05 2000 7.25
CH06 2250 8.30
Cuplock Vertical Standards
Product Code Size
(mm)
Weight
(kg)
CV01 500 2.40
CV02 1000 4.80
CV03 1500 7.20
CV04 2000 9.50
CV05 2500 12.10
CV06 3000 14.50

*Other sizes can be offered on request

scaff
scaff
scaff

GKS Kwikstage scaffold systems consist of vertical standards and horizontal ledgers / transoms that are interconnected by a unique cast-wedge fixing method. GKS Kwikstage scaffolds are extremely user-friendly and are equally suitable for both access and load bearing applications. “V” presses are welded onto the vertical standards at every 500mm centers.

  • No loose parts.
  • Easy to maintain.
  • Quick & easy to erect. Erection can be done even by unskilled labour.
  • Faster erection time than traditional scaffolds.
  • High resistance to wear & tear.
Kwikstage Ledgers (Horizontal)
Product Code Size
(mm)
KL01 1200
KL02 1800
KL03 2400
Kwikstage Transoms (Horizontal)
Product Code Size
(mm)
KT01 1200
KT02 1800
KT03 2400
Kwikstage Standards (Vertical)
Product Code Size
(mm)
KV01 1000
KV02 1500
KV03 2000
KV04 2500
KV05 3000
base plate
Fixed Base Plate
base plate
Adjustable Base Plate
base plate
Adjustable Stirrup Head
base plate
Adjustable 4-Way Head
base plate
Jack Nut
base plate
Expanding Joint Pin
base plate
Forged Double Coupler
base plate
Forged Swivel Coupler

base plate
Sheet Metal Double Coupler
base plate
Sheet Metal Swivel Coupler
base plate
Walkway Jalli (Manufactured using MS square pipes)
base plate
Anti-skid Walkway Platform (Hook type – manufactured using GI sheet)
base plate
Scaffold Ladder Tower
base plate
Propex (Telescopic member that can be clamped onto scaffold units to achieve necessary height adjustments)

The GKS system of Wall-Form Shuttering provides the end-user with the highest degree of cost to benefit while ensuring an excellent concrete finish. Our Wall-Form systems can be used for the construction of RCC Walls, Columns, Beams, Floors, Culverts, Docks & Precast units.

GKS Wall-Form Shuttering systems consist of Standard Panels, Channels or Heavy Duty Soldiers, Pipes or Channel Walers. All these components are assembled together by four types of specially designed clips.

Our Wall Form Panels & Soldiers are manufactured out of MS Slotted Angles of 45x45x5 mm and 12 SWG (2.5 mm thk) MS Sheets to make them rigid & strong.

In cases where Wall-Form Shuttering is required to achieve a curved profile, GKS flexible Wall-Forms are the best option.

The Waler Tubes are bent to suit the curvature of the specified profile. GKS Flexible Panels match this curvature when connected to the waler tubes by Single Clips.

GKS Double Adjustable Panels / Splines are the ideal solution when it comes to filling up of any gaps between Flexible / Standard Panels. GKS Splines can be used to fill gaps in both straight wall / curved wall construction.

GKS Standard Wall-form Panels
Product Code Height
(mm)
Width
(mm)
Weight
(kg)
WF001 1250 600 29.50
WF002 1250 500 27.00
WF003 1250 450 25.75
WF004 1250 400 24.50
WF005 1250 300 22.00
WF006 1250 250 15.00
GKS Flexible Wallform Panels
Product Code Height
(mm)
Width
(mm)
Weight
(kg)
WFF01 1250 500 26.00
WFF02 1250 450 24.50
shuttering
Wall formwork supported by Prop Struts
shuttering
Single armed Prop Strut
shuttering
Double armed Prop Strut
shuttering
Fixed
shuttering
Semi-Adjustable
shuttering
Fully Adjustable

GKS Adjustable column shuttering moulds are manufactured in three different designs.

  • Fixed
  • Semi adjustable
  • Fully adjustable

Best suited design will be offered on enquiry depending on size and shape of the column. For large sized columns, steel column clamps are recommended. More details can be offered on request.

  • Adaptable to various column sizes.
  • Speedy erection and dismantling.
  • Saves labour costs and time.
  • Ensures squareness and rigidity.
  • Excellent surface finish.
GKS Shuttering System Components & Accessories
Product Code Item
SA001 100 mm Heavy Duty Soldier
SA002 100 mm Channel Soldier
SA003 Bridge Clip
SA004 Double Clip
SA005 Single Clip
GKS Shuttering System Components & Accessories
Product Code Item
SA006 Clip & Wedge
SA007 Internal Corner Panel
SA008 Splay Panel
SA009 External Corner Angle
SA0010 Double Adjuster Panel (Spline)
shuttering
Tie Bar System

shuttering
Tie Rod
shuttering
Wing Nut
shuttering
Waller Plate
shuttering
Water Stopper
shuttering
Plastic Adoptor
shuttering
Shuttering Clamp